Portal lathes have been designed and manufactured specifically for machining wheelsets. Among others, the following requirements have been taken into account for the design of the machine:
DPL |
DPL-HT |
DPL-J |
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WHEELSET CHARACTERISTICS |
|
|
|
|
Track gauge |
mm |
1000/1676 |
1000/1676 |
1000/1676 |
in |
39.5/66 |
39.5/66 |
39.5/66 |
|
Axle length |
mm |
1600/2600 |
1600/2600 |
1600/2600 |
in |
63/102 |
63/102 |
63/102 |
|
Wheel Ø |
mm |
640/1400 |
640/1400 |
640/1400 |
in |
25/55 |
25/55 |
25/55 |
|
Profile width |
mm |
80/135 |
80/135 |
80/135 |
in |
3/5 |
3/5 |
3/5 |
|
Brake disc machining |
-- |
√ |
√ |
√ |
Max. axle load |
kg |
5000 |
5000 |
5000 |
lb |
11023 |
11023 |
11023 |
|
MACHINE CHARACTERISTICS |
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Main drive power |
kW |
115 |
150 |
162 |
hp |
154 |
201 |
217 |
|
Chip section |
mm2 |
18 |
22 |
35 |
in2 |
0.028 |
0.035 |
0.055 |
|
INSTALLATION DATA |
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Machine weight |
kg |
52600 |
54000 |
55000 |
lb |
116000 |
119050 |
121255 |
|
ACCURACY |
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Wheel Ø difference |
mm |
≤ 0.15 |
≤ 0.15 |
≤ 0.15 |
in |
0.006 |
0.006 |
0.006 |
|
Radial run-out |
mm |
≤ 0.1 |
≤ 0.1 |
≤ 0.1 |
in |
0.004 |
0.004 |
0.004 |
|
Lateral run-out |
mm |
≤ 0.2 |
≤ 0.2 |
≤ 0.25 |
in |
0.008 |
0.008 |
0.01 |
|
Wheel profile geometry |
mm |
≤ 0.2 |
≤ 0.2 |
≤ 0.2 |
in |
0.008 |
0.008 |
0.008 |
|
MACHINE ARQUITECTURE |
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Roll through type |
-- |
√ |
√ |
√ |
Machine type |
-- |
Rollers type |
Rollers type |
Jaws type |