DLR / DHD - Underfloor Wheel Lathe

Underfloor wheel lathe for railway industry

The DANOBAT underfloor wheel lathe has been specifically designed for reprofiling railway wheels and brake discs. It can perform without the need to dismount the train axle and it is equipped with the most up-to-date technology.

  • A complete solution consisting of underfloor wheel lathe + software for optimisation of wheelsets + wheel profile measuring equipment.
  • Single or Tandem architecture and variable gauge optional or maximum adaptability.
  • Robust and reliable, providing a fully automatic machining process for rail wheels & brake discs.
  • Automatic hold-down device for inboard axle boxes.
  • High precision continuous contact measuring system.
  • Ease of use:
    • Simple and intuitive human-machine interface fully customised for the reprofiling for railway wheels and brake discs.
    • Smart Machining algorithms reduce cycle time, increase process reliability and safety and extend wheel life throughout the fleet.
  • Ease of installation: simple foundations, compact machine and fast installation.
  • Ease of maintenance
  • Offers multiple configuration possibilities for increased machining capabilities, such as machining of coupled wheelsets, reprofiling of individual wheelset & bogies, etc.     

Complete solution machine + software + measurement

Range adapted to type of vehicle

Machining processes

Turning of railway wheel

Turning of railway wheel

Characteristics

 

DLR

DHD

DHD+

WHEELSET CHARACTERISTICS

 

 

 

 

Track gauge

mm

1,000-1,676

1,000-1,676

1,000-1,676

in

39.37-65.98

39.37-65.98

39.37-65.98

Wheel Ø

mm

350-1,400

350-1,400

350-1,400

in

13.78-55.12

13.78-55.12

13.78-55.12

Profile width

mm

75-150

75-150

75-150

in

2.95-5.9

2.95-5.9

2.95-5.9

Brake disc machining

--

Max. axle load

Kg

30,000

40,000

40,000

lb

66138.68

88184.9

88184.9

MACHINE CHARACTERISTICS

 

 

 

 

Main drive power

kW

2x30

2x30

2x30

Hp

3x40

3x40

3x40

Chip section

mm2

10

10

10

In2

0.015

0.015

0.015

INSTALLATION DATA

 

 

 

 

Machine weight

Kg

23,000

25,000

25,000

lb

20706.32

55115.56

55115.56

ACCURACY

 

 

 

 

Wheel Ø difference (wheelset)

mm

≤ 0.1

≤ 0.1

≤ 0.1

in

≤ 0.004

≤ 0.004

≤ 0.004

Wheel Ø difference (bogie)

mm

≤ 0.3

≤ 0.3

≤ 0.3

in

≤ 0.01

≤ 0.01

≤ 0.01

Radial run-out

mm

≤ 0.1

≤ 0.1

≤ 0.1

in

≤ 0.004

≤ 0.004

≤ 0.004

Lateral run-out

mm

≤ 0.2

≤ 0.2

≤ 0.2

in

≤ 0.008

≤ 0.008

≤ 0.008

Wheel profile geometry

mm

≤ 0.2

≤ 0.2

≤ 0.2

in

≤ 0.008

≤ 0.008

≤ 0.008

MACHINE ARQUITECTURE

 

 

 

 

Single

--

Tandem

--

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